Support PFMEA Go, See and Fix according to AS106.
Supports Yokoten and Lessons Learned as any other team member
Actively participate in AS100 Project CFT from TG0 to TG4
Act as the voice of the plant into AS100 Project CFT for Quality related issues from TG0 to TG4
Attends and actively participates in Design Reviews according to AS130, (DR1, DR2, DR3)
Ensures alignment between D and PFMEA (AS104), control plan, CC/SC list (AS052) and drawings
Responsible for pre-production and production control plan and Quality check of prototype control plan (AS117)
Responsible to cascade customer project specific Quality requirements to the plant
Ensures that parts shipped by the plant (including prototypes) are meeting specifications approved in TG0 to TG3
In charge of handover of Quality tasks to Production Quality during phase 4
Attends all project meetings, all major milestones preparations and all TG recommendation reviews
Supports Project Manager/Project Team Leader in customer APQP
Prepares initial PPAP by collecting relevant documents and verifies submission
Moderates problem solving activities within project when 8D is required (according to AS063)
Supports customer visits related to the project, e.g. trial run, run at rate
Is responsible for Manufacturing Release Process (AS403)
Review and approve PPAP from internal supplier.
Verifies lab test gauges, fixtures, etc. with Engineering
Verifies that LAT and COP plans are agreed by customer
Verifies proper forecasting of calibration parts, go/no go gauges, master samples and ensure functional effectiveness.
Creates AS412 instructions and collects results until production for saleable vehicles.