Ensure compliance with relevant laws and regulations; COVESTRO SHE, Security, and Manufacturing Requirements; ISO 9001, ISO 14001 requirement. Ensure information security in operation.
Manufacturing :
Define the optimum PPM Program, aligned with BU/M&T objectives and manufacturing goals Translate into local PPM (Preventive Predictive Maintenance) plan taking into account the maintenance strategy Review and optimize PPM plans on a regular basis Perform the analysis for selecting the optimum PPM strategies to reduce reliability and integrity failures and sets the frequency and time window when to execute PPM plans. Recommend improvement projects which are sent to the Improve Plant process, procedure improvements to Operate Plant process, or submits work notifications to the Maintenance Work Process. As the owner of the equipment master data in the site, to maintain, review and update the equipment list. Grouping equipment into appropriate groups and proposes typical PPM plan solutions. Leading and facilitating Criticality Ranking of plant equipment Leading Failure Modes and Effects Analysis (FMEA) Reviewing the maintenance feed back on equipment repair and PPM maintenance orders Executing a RCA to find causes for equipment reliability related performance killers and cost drivers Participate in projects to define PPM plans(through normal CR-FMEA-PPM/spare parts) for equipment Entering integrated PPM plans into the Maintenance Management system Enter information on jobs executed in the maintenance management system Collecting relevant data and information like KPIs, costs, AU reports with respect to losses due to maintenance, maintenance history data out of maintenance system etc. Increase levels of user knowledge and ownership by supporting training to production personnel. Prepare improve proposals giving improved equipment reliability. Document, file and communicate solutions. Define, review, monitor and update the critical spare parts in the warehouse. Execute defined SHE and Q policies in compliance with Corporate Requirements and relevant laws and regulations. Secure reliability risks in change proposals (Management of Change). Share results and best practices with other reliability engineers intra Resins Have a responsibility to forbid employees’ unsafe acts at once. Organize the survey of the big accidents happened on the plant and find out root reasons, take measures to prevent recurrence of the cases. Take the responsibilities to monitor responsibility areas’ contractors operating behavior. Quality of the information related to the disciplines represented. Contributes to a multi-disciplinary group process Quality of the re-design and allocation decision and reporting A decision that fits with a cost-efficient approach without compromising on process safety A balanced, multi-disciplinary composition of the Allocation team Quality of the SRS Quality of the verification Quality of the validation and reporting Timely scheduling of classified safety devices testing Quality of testing standards and instructions Trained personnel to execute tests Plant integrity Understand and obey all the policies and rules about SHE& Security management in site strictly. Understand and be familiar with all related information and knowledge about SHE & Security management. Take part in training about SHE & Security management in site actively, in order to improve one’s awareness about SHE & Security management. Give improved advice to our superior about SHE & Security management actively.
If find out any significant risk about SHE & Security management at work, should tell it to our superior immediately.
Manufax role
Preventive and Predictive Maintenance Plan Owner
PSLC Role:
HAZOP team member Machine Safety Assessments chair Validate Mechanical safety provisions
Authorities
Proactively involve departments to address reliability issues.
Proactively maintain and develop specific technical competences
2) Value added to the success of the company: Ensure equipment reliability to keep production running smoothly and reduce the time loss of production