___________________________________________________________________________________________________________
Position Summary: Support the design, simulation, and maturation of roll tooling products. Interface with suppliers and customer engineering teams.


Essential Job Functions include, but not limited to, the following:

Tooling Design
61 Work closely with the Product Development Engineer on cross section design and feasibility
61 Develop flower patterns and forming strategies for new tooling sets
61 Design roll forming ancillary tooling in SolidWorks.
61 Create the detailed drawings for the tooling build

Tooling Simulation
61 Maintain simulation request system and provide timely response to requests
61 Prepare and run roll tooling simulations (FEM-Simulation)
61 Analyze simulations and determine appropriate actions to optimize tooling designs
61 Analyze deviations between FEM-Simulation Process and real rollforming process
61 Define and update standards for FEM-Simulation

Tooling Build
61 Support the build of the tooling
61 Work with the build team / vendors to continuously reduct costs of tooling

Tooling Maturation
61 Coordinate *** run cross section analysis for all tooling globally
61 Maintain database of *** run performance and anaylize for trends to determine actions to get to ‘1st part good’
61 Work with the plant teams on tooling changes required to meet part quality requirements
61 Implement lesson learned from maturation into design and simulation standards

Tooling Innovation
61 Drive activities to achieve the vision of ‘1st Part Good’
61 Establish projects based on customer need to advance tooling strategies for high precsion parts
61 Develop and test forming strategies for the latest steel grades


Additional functions not specifically outlined in this position description as directed by the leader.

Position Skills and Experience Requirements:
To perform this job successfully, an individual must be able to perform each essential duty effectively. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.
61 Bachelor’s Degree in Engineering.
61 5-10 years rollforming experience (design, tryout, manufacturing).
61 Previous experience in rollforming industry required.
61 Demonstrated expertise in AutoCAD and SolidWorks
61 Experience with Microsoft Applications (Word, Excel, Outlook, etc.).
61 Well organized and even temperament to meet dynamic nature of manufacturing.
61 Innovative problem-solving capabilities.
61 Ability to analyze FEM-Simulation and define improvements
61 Strong written and verbal communication skills.
61 Ability to relate and interact with associates, vendors, and customers at all levels.
61 Ability to efficiently manage multiple activities, simultaneously, achieving excellent results.
61 Fluent in English
61 Demonstrated ability to communicate across cultures.